A New Use for Walnuts – The Indigo Vat

It’s black walnut season again in eastern United States – and soon the trees will be releasing their nuts and husks from the tree.

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This summer I had the pleasure of teaching, again, with Joy Boutrup at Penland School of Crafts. As always, when Joy and I spend time together, we begin investigating and learning more about the practice of natural dyeing. 

We were experimenting with “quick reduction” indigo vats and the used of lime (calcium hydroxide) vs. lye (sodium hydroxide) as the source of alkalinity in the vat. We made a vat that was reduced with henna (Lawsonia inermis). This is the vat that I commonly use in my studio. The sugars present in the henna reduces the indigo.  Joy was looking at the molecular formula of lawsone, (the active dye ingredient in henna) and noticed that it is very similar to juglone (the active dye ingredient in black walnut hulls) They are both oxidation dyes, which means that they will dye protein without the use of mordants. 

 

 

The question: Could black walnut hulls be used to reduce an indigo vat in the same way that henna does?

We tried a small test vat. When I test a new indigo vat I often make it in 1 quart mason jars. This allows me to test multiple ideas on a small scale, without risking large amounts of dye or other materials. These small vats give me enough information so that I can scale up to a larger volume at a later time. I used 4 grams of indigo, two walnut hulls, and about 10 grams of lime. 

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In June I had only whole frozen walnuts. I thawed them a bit, and covered them with water (no more than a quart, as this becomes the liquid for the vat).  As the walnut hulls softened more, I broke them up with my fingers and cooked them for a short time. The liquid was yellow. Joy cautioned against heating too much, which would turn the liquid brown as a result of oxidation. We wanted the oxidation to occur in the indigo vat.  So we stopped heating while the liquid was still very yellow. Next we strained the solid pieces out, and poured the liquid into the mason jar. We added the hydrated indigo and the lime.

 

Within a few hours we had a nicely reduced vat! I continued to dye test strips in the vat for a number of weeks. After a few days the color became lighter, but after the addition of supplemental organic materials (sugar, more walnut juice, cooked fruit juice etc.) the reduction improved and the blue color deepened as the indigo reduction improved. 

I  observed that after about 10 days the indigo blue got dull and the samples showed a wicking of a brown matter into the white cloth. Then, after about 30 days the color reverted to a clear blue again.  I described this to Joy.  She was not surprised and indicated that the juglone was by then inactive, having polymerized into a pigment that does not dye. Yet the sugars in the plant material continued to reduce the vat. 

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I also tried adding puréed pieces of walnut hull to a test vat, but there was so much plant matter it made dyeing difficult – very messy. Thus, I now use only the liquid extraction. I have made several small vats since and they have all behaved consistently. 

When I collect this season’s walnuts I plan to scale up to a larger vat. 

In the spirit of understanding the plants that I use, this year I have planted a single henna bush in my garden. It will not winter over. It is not a local plant for me. I am thrilled to have discovered that walnuts,  a tree that grows locally in abundance,  can be used to reduce an indigo vat. 

Black Walnut Season

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It’s time to collect black walnuts!  The black walnut tree (Juglans nigra) is native to eastern North America.  The outer husk of the nut is the source of dye. The colorant is juglone.  It is a direct dye, which means that no mordant is necessary when used with a protein fiber.  There are some tannins in the husk but that is very secondary to the strong juglone. I have not found a better dye to achieve a rich, fast, brown on protein fibers. Cellulose may be dyed as well, but that requires a mordant.

The best time to gather the nuts is when they are still green: newly fallen or ready to fall off the tree. If the nuts rot and turn black on the ground the dye will be damaged. I preserve the fresh nuts in the freezer for year round dyeing.

I have experimented with drying the nuts carefully on racks to prevent rotting. When I compared these dried nuts to fresh/frozen walnuts in the dyebath it was clear that they contain far less dye. On the other hand, drying may be a practical solution.

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Dry walnut vs. fresh: one walnut per 20 grams of fiber.
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Increasing the number of dry walnuts deepens the color

I have learned that the secret to dyeing with black walnut is slow dyeing and lots of patience. I put the entire nut(s) in a mesh bag (fresh or dry), cover with water and simmer until the outer skin (the exocarp) breaks open, releasing the soft husk underneath which contains the dye. Then I cool the bath a bit, add the fiber, leaving the entire nut in the bath (in the mesh bag) during the entire dyeing process. The mesh keeps the fiber clean.  I heat the dyebath slowly and leave it for a long time. There were many occasions that I was disappointed in walnut dye, only to finally learn that it takes TIME. I still have to resist the temptation to add more walnut to the bath during the first hour of dyeing, remembering that the dye will get darker with a longer bath.

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One fresh walnut was used for  20 grams of fiber. Note the effect of time in the dye bath. Heat was turned off after 4 hours and the fiber remained in the dyebath overnight

 

2 dry walnuts per 15 grams fiber
1 dry walnut per 20 grams fiber

My typical approach to dyeing with walnuts is to grab a handful of them, making a good “guess” as to how many I need. I decided to approach the dyeing more scientifically in order to control the color and know how many walnuts were actually required to obtain the color I wanted.

A  fresh walnut weighs about 90 grams.  A dry walnut  weighs about 30 grams. The dry nut contains a lot less water and now I know that it also contains a lot less dye.

  • The nut inside the husk (this is the not the dye) =  approx. 20 g
  • A fresh nut contains approx. 70 g of walnut dye material
  • A dry nut contains approx. 10 g of walnut dye material.

I now calculate about one fresh/frozen nut per 20 grams of fiber (or about 350% w.o.f.).  If I am using dry walnuts I will double that amount, at least. Many more dry walnuts will be required to achieve the same color as the fresh walnuts.

Black walnuts are a most versatile dye.  The presence of tannin means that the color can be dulled and deepened with an afterbath of ferrous but when dyed over a deep indigo, a near black color can be achieved on wool or silk without the use of any mordant.

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Wool, woven shibori, indigo dyed,  over-dyed with black walnut, textile by Catharine Ellis

 

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Catharine’s new edition of Woven Shibori, focused on natural dye, is available from local booksellers or Amazon.com